Open top menu
COMPANIES AND ENTITIES I HAVE WORKED AT FOR OR CONTRACTED PROJECTS IN RESEARCH/DEVELOPMENT or PRODUCTION DOWNLOAD MY RESUME ABOUT THIS WEBLOG... OTHER INTERESTS...
Visit my music site/blog
songs-player.blogspot.com

Sunday, January 4, 2015
3D Printing, Inkjet

3d printing

Yeas ago, while sitting around the table with some very talented phd's, technicians and engineers in Cambridge I could see the 3 dimensional technology would have some practical applications. Discussing the subject I became aware that there was already work underway with those with lineages from the likes of Domino sciences and other groundbreaking entities from previous generations. I could see it would be an interest to corporations and even military work both in the field and in the lab and carry with it an innovative approach in building and creating solutions. There are a few different methods including jetting through the nozzles, building layers upon each other as well as a method that builds up layers after the print swath leaves layers of specially formulated ink on top of specially formulated powder's after curing each layer.

3d objects can be printed after software takes a CAD image and slices the files into thin layers (unique slices) with instructions for the printer. There are free open source software packages like MeshLab that do a great job at this as well as other options free and at cost from AutoDesk etc.
At times in development there can be some interesting finds when attempting different prints and images may be re-sliced a few times by talented engineeers in order to get the desired result.

A few companies offer desktop models with user friendly software packages that can be used out of the box for simple object creation by the end user. The cost is becoming more realistic for consumers as progress is made.

It seems there is still allot of wonder as to how to use this technology.

There are 3d scanning devices and companies springing up around the scanning end as well as some handheld wand type scanners created by some of the printer companies that scan an object and process the information to the slicing software. Some of the scanning technology I have seen can be tedious at the moment requiring placing a series of numerous tiny white stickers on an object while a scanner that consists of 2 cameras and a laser at the center captures images as the object is rotated by the user to various points.

Contrary to some of the current beliefs I have seen materials made that have good strength and even some processes that have a high degree of speed.
Some of the 3d technology I have seen is impressive

I have been out of the Inkjet PIJ and TIJ technology field for so long it was quite and interest to see the technology again as I have briefly been back into a few companies for acquirements in the technology before entering back into the aerospace industry. I will be writing some key notes about the technology soon and posting them.
Read more
Tuesday, November 25, 2014
About this weblog


Visit my music site/blog
songs-player.blogspot.com

Also see the other interests page to see photos and videos of my surfing and guitar playing. | The purpose and reason of this weblog is to store some information, host my resume info and create a space where I can write and record information that I can refer back to in the form of documentation or instructional video. | Also see the other interests page to see photos and videos of my surfing and guitar playing.

I found that even in teams where I wrote a technical document with screen captures, data and drawings I found that I would need to refer back to my own documentation at times. This help me to complete a task if I had moved on to other day to day tasks and had not worked on my own process for ad extended period of time.

Background for this weblog:
Various places I have worked and tasks I have worked on.


Data:
Is stored in the posts and pages. I am careful to not disclose proprietary information and adhere to any non compete agreements and keep my own records in non accessible formats and locations.

The result of this weblog will hopefully be a useful archive.

This site was created on blogger (blogspot) to show what kind of editing can be done of the framework code. I have designed some websites for businesses with top level domain names (www.yourname.com) using blogger as the host with a simple DNS switch which displays the dot com instead of blogger .blogspot URL. I have been html coding for years and have designed sites in straight html, built sql databases for more robust sites and use also WP allot for the dynamic flexibility in building websites with lots of features and and sql handling.






Read more
Tuesday, November 11, 2014
Resume

H. James Dalton 

>>>Resume in printer friendly format is available by clicking the links provided or the thumbnail image of PDF resume link to the right on the right sidebar >>>

_______________________________________________________

Summary

Talented and accomplished technical professional with background in Manufacturing & R&D, operations, thermal and peizo Ink Jet printing technology, 3d printing, optical coatings, contact and ophthalmic lenses, graphic design & computer hardware/software, aerospace & defense experience. Experienced in engineering test practices, concepts and procedures, able to execute and coordinate processes and projects to completion, high level of creative, technical latitude. Inventor United States Patent No.7,267,846
Linkedin public profile: http://www.linkedin.com/in/daltontech
 _______________________________________________________

PROFESSIONAL EXPERIENCE

Aerospace Union - 11/2014 –

Technician, process, test – 3d printing, Ion etch technology, Aerospace, Mil 5/2014 –

Aerospace, Defense  (3/2011 – 5/2014)
Sr. Technician
·         Provided research and development and compliance testing, verification, and submittals for thin film production in systems with up to 8 Ion guns, 12 electron beam guns and up to five in concert/independent cryogenic pumps.
·         Health and safety technician and representative for 2 of the optics labs.
·         Coordinated incoming Quality Assurance inspection of materials and coatings for various Aerospace and Defense projects.
·         Contracts and companies served include: Lockheed Martin, NASA, Jet Propulsion Lab, Northrop Grumman, United States Air Force, Apple Computer, ITT Exelis, Trex Enterprises.

Ophthonix Inc., San Diego, CA (9/2006 – 3/2011)

Sr. Process Technician / Production lead

·         Led a staff of 20; Train, schedule, evaluate, delegate responsibilities, department payroll.
·         Participated in process improvement task force with management, engineering, staff scientists and IT staff to identify root cause issues, improve processes and streamline manufacturing operations.
·         Increased coating yields by 30% for anti reflective / hydrophobic layered ophthalmic lenses.
·         Preformed maintenance, troubleshooting, calibration and testing of Satis-Loh High Vacuum coaters in the optical labs, and clean room environments.
·         Set up / shut down and oversaw the operation of laser writing and UV curing equipment.
·         Helped develop new product offerings and product launches

Leo Lens Technology / Cooper Vision Inc., San Diego, CA | Cambridge, UK (7/2003 – 9/2006)
Jr. Process Engineer
·         Developed various test programs for equipment.
·         Collected and prepared data results of physical property tests.
·         Performed lab duties such as formulate ink and base solutions, autoclave sterilizations and cleaning.
·         Erudition, scholarly, business - Cambridge England – prototype production line design with Xennia, a specialty ink jet company Xennia.
·         Created automated graphic & printing solutions.
·         Installed, configured, and maintained ripping / pre-flight software, imaging systems and color  measurement software and hardware.

James Dalton                                                                                                                       Page 2

____________________________


Hewlett Packard, San Diego, CA (2000 - 2003)

HP Level III Operations Technician

·         Certified to set up and troubleshoot and perform maintenance on performance testing tooling and software using Windows NT, UNIX work-stations, and other HP tools and software.
·         Technician and operator for large format thermal IJ plotters.
·         Ensured accurate and timely completion of engineering test requests.
·         Behavioral Based Safety trainer and observer.
·         Performed calibrations and balances on testing equipment in Base line Data department.
·         Created process for capturing errors now standardized in the base line data departments
·         Document control / procedure tech writing / archiving and retention
·         Helped roll out and manage base line data department’s latest Statistical Process Control SPC software for thermal inkjet print-head specs. Maintained lean six sigma charts



___________________________________

 

Technical Skills

Operating Systems:            DOS, Windows 95/98/NT4/2000/XP/Vista/W7, Linux (Red Hat), UNIX, OS X
Networking:               Basic networking skills with wired & wireless networks. Server backups

Applications/Tools:            MS Office (Excel, Word, PowerPoint),  Wordpress, Auto Cad LT, PhotoShop 5/6/7/CS, Illustrator, Flash 4,8, Quark, WordPress, PHP, In-Design, pre flight ripping software, Image-Xpert, Digie-Eye, HP proprietary software, Color Management software, File management, HTML, FTP, OLE, HTML editors, HP / ENCAD / Kodak large format plotters, post script 6 color printers, six sigma charting.

Hardware:                  PC assembly and repair (A+ PC technician core hardware/OS Certificate of completion Centers for Education and Technology - San Diego Community College), IC handling, Component ID

____________________________

 

Education

Mesa College / San Diego Community College Centers for Education & Technology – San Diego

Computer and Information sciences 2001 and 2003/04, GPA 4.0
UNIX, VB 6, A + cert, Windows OS/File Management, MS Office, Web Page design, PhotoShop, CAD Xennia Ink Jet academy – IJ theory, Cambridge England

 

Licenses MemBERSHIPS and Certifications


CPR, Fist Aid, Advanced Certification in MS Word and Excel –KSI A+ Certificate of completion San Diego Community College CET
______________________________________

Download resume document Microsoft Word
Read more
Tuesday, November 4, 2014
Photos

Photos for use in this blog. Use html to add into sidebar areas




























My extra patch for my labcoats from the Air Force project. I think they could have maybe found a better acronym for pertinax vigilantia.




Read more
Sunday, November 2, 2014
Vacuum chambers atmosphere manipulation

In producing anti reflective layers, reflective, dialectric, absorbent and other thin films in vapor deposition under atmosphere, a robustly sealed environment is needed to hold low atmospheres as achieved by turbomolecular, diffusion, cryogenic and other pumping systems.

I have experience in the three mentioned above with the amplitude being in the latter two and less in the former.

In the large vacuum chambers I have worked with I typically achieved base pressures as low as 3x10-8 torr.

In ophthalmics for example it was standard to achieve 3x10-7 base pressure before the 1st layer commenced.
The ophthalmic industry machines used a high degree of automation whilst I have worked with chambers that require more involvement.

In some environments a chiller is used in conjunction with poly-boxes or poly-colds while on the other end of the spectrum I have filled my own liquid nitrogen tanks from large supply tanks for use in manually pumping ln2 through a meissner. Some meissners I helped construct and install in experimentation for best or ever changing result requirements.

In high vaccum environments coatings are produced using electron beam guns and ion sources as well as other simpler sources such as jori's.
Beams are shaped and manipulated using basic elements and more complex parts that can vary in laboriousness and complexity.

Ion sources create & manipulate atomic & molecular ions, collisions with atoms, sub atomic particles, atoms, molecules and ions in a high vacuum environment with varying low pressures.
Typically a minimum pressure is needed in order to prevent arcing and for best results.

I was first introduced to vacuum chambers in the ophthalmic industry where I accepted an offer for a Sr. Technician position and later grew into a management position in a fairly long tenure with an innovative organization. This later translated into Aerospace and other industries where I spent a few years in a Sr. Technician role.




Read more
Some notes on pumping systems for low atmosphere sealed environments. The brief notes here cover diffusion, cryogenic and turbomolecular. There are a few other ways to achieve low atmosphere than the ones listed here.


Cryogenic




Diffusion

The diff pumps I was around were very large and could sound like a jet taking off if you were in the same room when the chamber was sent on its way to pump down to low atmosphere. It was intuitive to build a separate room behind the chambers in the lab to house the pumping system. Here is a link below to a diff related article
http://www.coaterstech.com/2014/03/equipment-failure-can-be-missed.html


Turbomolecular


https://www-alt.gsi.de/informationen/wti/library/scientificreport2002/files/Tech_Dv.pdf

https://www.youtube.com/watch?v=qMi7PnsJHEw

Read more
Saturday, November 1, 2014
no image

Currently at the time of this writing I work in the Aerospace industry in  a union. I am hoping this is a long career.
I am scaling back on extra contract work to the most interesting projects if any. I received a few contract requests which is good after listing my resume in need of a new direction.

A summary of companies I have worked for can be found below. For the most part I have worked at a few companies with some being parts to a larger picture which is how the list is compiled. For example I worked a few weeks on project that successfully made a parachute with solar absorbent and reflective properties to bring in a satellite. This was part of a long full time position at another companies where I worked on projects with longer timelines.


  • 90's - Qualcomm and SF/Archibald
  • 2000-2003 - Hewlett Packard (hp)
  • 2003-2007 - Inkjet & contact lenses with LLT & Coopervision
  • 2005 - Hewlett Packard (hp) brief consult  Gretag & HP
  • 2006 -2011 - Ophthonix inc.
  • 2011-2014 - Optics Surface
The list of of companies I have directly and indirectly worked with and for to which I will include hyperlinks to later include:

Apple 
Nexolve
Qualcomm
Hewlett Packard
Lockheed Martin
US Air Force
US Army
Northrop Grumman
ATK
Boeing
JPL
NASA
Cooper Companies
J&J
Ciba
Ophthonix
Trex Enterprises
Surfer Magazine
Surfshot
Xennia
MMA design




Read more
Saturday, October 18, 2014
A+ certs

Certificate front and back from 2002 team

Read more
Saturday, November 30, 2013
Building craft capable of reaching other planets

It would be an extraordinary feat to be able to one day travel to a comfortable survivable planet with comparable atmosphere and a suitable environment for living.

Since it is now believed that there are potential habitable planets based on space telescope observations the question would be how to get there. I have thought from time to time of standing on the distant shore of a completely new world, surfing waves of a new ocean or a mountain to look out over distant landscapes.

 One challenge would be how to get there which would require engines capable of speeds faster than anything ever known to man. One of the other requirements would be the architecture itself being able to withstand the solar energy of sun(s) and atmospheric conditions of space. I know how it would be possible to make the architecture and outer shell of such craft with the right elements found here on earth combined with the process in which to apply them.

What I do not know and doubt anyone does is how to obtain speeds capable of reaching distant planets within a workable time-frame. There could be an extremely fast engine combined with an orbit of the earth to project and traject the vessel with great velocity on its path.

I guess there could be a million years or so for people to work on this since eventually the world will be a swirling mass of hot lava before its consumption by a star further along its timeline. That is also assuming that earth and its atmosphere are not trashed by the its cohabitants before that. Selfishly, I have a desire to enjoy the world as much as possible for myself and immediate loved ones in the near future and next 50-60 years lifespan and more for my children and grandchildren. There are requirements for making the world better even in the current and near future with good projects such as one of the proposed ways of cleaning up (and making money in the process) the garbage patches growing where the ocean jetstreams interconnect.


--The photoshop artwork on this page was completed completely from scratch using a lens flair effect after creating an ellipse and utilizing difference clouds in different colour modes. The stars were created from scratch using a noise effect over black background. The only external source was a photo of a model airplane inserted into the picture.


Read more
Sunday, August 28, 2011
no image

c:\unix\cmdslist.txt
********************
alias
apropos
at
awk
banner
bc
bg
bind
break
builtin
bye
case wordinpattern pattern esac
cal
cancel
cat
cc
cd
chfn
chgrp
chop
chmod
chown
cmp
comm
command
compress
continue
cp
cpio
crtontab
crypt
csplit
ctags
cxref
cut
date
dc
dd
declare
deroff
df
diff
dir
dircmp
dirname
dirs
dispgid
dispuid
do
du
echo
ed
egrep
elvis
emacs
enable
env
esac
expr
eval
ex
exec
exit
expr
export
false
fc
fg
fgrep
fi
find
file
finger
ftp
for
function
gawk
getopts
getyorn
grep
hash
head
help
history
id
if CMD; then CMD; elif CMD; then CMD; else CMD; fi
jobs
kill
ld
let
lex
line
lint
ln
ls
logout
lp
lpstat
make
man
more
mv
nawk
nice
nohup
notify
nroff
od
page
pcat
perl
pg
ping
popd
pr
printf
ps
pushd
pwd
rcp
read
read-only
return
rm
rmdir
ruptime
sdb
sed
set
script
sh
shift
sleep
sort
source
split
strings
strip
stty
suspend
su
tail
talk
tar
tee
telnet
test
then
time
times
touch
trap
troff
true
truss
tty
ttymon
type
typeset
ulimit
umask
unalias
uncompress
uniq
unpack
unset
users
uptime
uustat
until CMD; do CDM; done
uudecode
uuencode
vedit
vi
w
wait
wall
wc
what
which
while CMD; do CMD; done
who
whodo
whoami
who am i
write
xargs
yacc
zcat
`
~
!
@
# !/etc/awk
#
$1 $2 $2 $4 $5 $6 $7 $8 $9 $0 $* $? $# $endof
% [digits | word ] [&]
^
& background
*
()
_
+
-
=
|
\
/
<
^leftmost 
* match one or more preceeding
[:lower:][
\{range of instances}\
\ escape quote
\1...\9
\(buf)\
\<l-word-r>\
> to
>> apppend add on to end of ...
< from
<< where
. .profile
1,$s/old/new/g
Read more